[SOLVED] P0640 Code: Intake Air Heater ‘a’ Control Circuit – Diagnosis And Fix

The automobile fault code P0640 indicates a problem with the Intake Air Heater (IAH) system. The most common symptom is the Engine Light being ON or the Service Engine Soon Warning Light.

The possible causes include a faulty IAH relay, a faulty intake air heater, open or shorted IAH relay harness, poor electrical connection in the IAH relay circuit, open or shorted intake air heater harness, or poor electrical connection in the intake air heater circuit.

To fix this issue, you should visually inspect the wiring harness and connectors, checking for any damage or corrosion.

Additionally, look for any broken, bent, pushed out, or corroded pins in the connectors.

The repair time for this issue is estimated to be around 1.0 hour.

Repair Importance Level10.0 (Out of 10)
Estimated Repair TimeApproximately 1.0 hour
Repair Difficulty Level6.67 (Out of 10)

When the engine light is on or the service engine soon warning light is illuminated, it could be a sign of the p0640 fault code.

  • The symptoms of the automobile fault code P0640 include the Engine Light being ON or the Service Engine Soon Warning Light being illuminated.

The automobile fault code P0640 can be caused by a faulty intake air heater relay, intake air heater, or issues with the relay and heater circuits.

  • The fault code P0640 can be caused by a faulty Intake Air Heater (IAH) Relay, a faulty Intake Air Heater, an open or shorted Intake Air Heater Relay harness, a poor electrical connection in the Intake Air Heater Relay circuit, an open or shorted Intake Air Heater harness, or a poor electrical connection in the Intake Air Heater circuit.

To fix the p0640 fault code, start by visually inspecting the wiring harness, connectors, and components for any damage or corrosion.

  • To fix the automobile fault code P0640, first, check the possible causes mentioned above.
  • Then, visually inspect the wiring harness and connectors related to the issue.
  • Look for any damaged components and check if there are any broken, bent, pushed out, or corroded pins in the connectors.
  • This fix typically takes around 1.0 hour to complete.

The factors influencing the cost of diagnosing and fixing the automobile fault code P0640, based on an estimated repair time of 1.0 hour, include the following: 1.

Repair Time: The estimated repair time for this fault code is 1.0 hour. 2.

Labor Charges: Most auto repair shops charge between $75 and $150 per hour for labor. Considering these factors, the cost of diagnosing and fixing the P0640 fault code will depend on the specific labor rate charged by the repair shop, which can range between $75 and $150 per hour.

The P0640 fault code refers to the control circuit of the Intake Air Heater (IAH) ‘A’.

The Engine Control Module (ECM) uses the IAH to warm the incoming air for proper cylinder combustion.

The ECM grounds the control coil of the IAH relay to activate the heater during cold operation. When the engine coolant temperature is below 40 C (104 F), the control module commands the IAH to turn on. The power for the IAH heater comes from the battery positive voltage circuit through the IAH relay.

What are the possible causes of the P0640 fault code and how can I visually inspect them?

If you’re experiencing the P0640 fault code with the engine light on, there are a few possible causes to consider. It could be a faulty Intake Air Heater (IAH) Relay, a faulty Intake Air Heater, an open or shorted Intake Air Heater Relay harness, a poor electrical connection in the Intake Air Heater Relay circuit, an open or shorted Intake Air Heater harness, or a poor electrical connection in the Intake Air Heater circuit. To visually inspect these potential causes, check the related wiring harness and connectors for any damage. Look out for broken, bent, pushed out, or corroded connector pins.

How can a faulty Intake Air Heater (IAH) Relay or Intake Air Heater cause the P0640 fault code?

If you’re experiencing the dreaded P0640 fault code with your engine light on, it could be due to a faulty Intake Air Heater (IAH) Relay or Intake Air Heater. This can happen if the IAH relay harness is open or shorted, or if there is a poor electrical connection in the relay circuit. To fix this issue, start by visually inspecting the wiring harness and connectors. Look out for any damaged components or broken, bent, pushed out, or corroded connector pins. Taking these steps can help you get to the bottom of the problem and get your engine running smoothly again.

What steps can I take to fix the P0640 fault code and ensure that the Intake Air Heater circuit has a good electrical connection?

If you’re dealing with the P0640 fault code and want to ensure a good electrical connection for the Intake Air Heater circuit, follow these steps. First, check the possible causes mentioned earlier, including a faulty IAH relay or intake air heater. Next, visually inspect the wiring harness and connectors for any damage. Look out for broken, bent, pushed out, or corroded pins on the connectors. By taking these steps, you can address the issue and get your engine running smoothly again.

p0640 error fault code explained

If your engine light is on and you’re getting the P0640 fault code, it could be due to a faulty Intake Air Heater (IAH) Relay or a problem with the Intake Air Heater itself. To fix it, visually inspect the wiring harness and connectors for any damage. Also, check for broken, bent, pushed out, or corroded connector pins.

Act fast to prevent further issues.

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